Manager (LAB)

Kentucky Textiles Ltd.

Kentucky Textiles Ltd.

Kentucky Textiles Ltd.

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Summary

  • Vacancy: 01
  • Age: at least 30 years
  • Location: Narayanganj
  • Salary: Negotiable
  • Experience: At least 10 years
  • Published: 19 Oct 2024

Requirements

Education

  • Diploma in Textile Engineering

Experience

  • At least 10 years
  • The applicants should have experience in the following business area(s):
    Garments, Textile

Additional Requirements

  • Age at least 30 years

Responsibilities & Context

  • Develop and approve dye recipes and formulations based on customer specifications and fabric types.

  • Oversee the creation of lab dips (small fabric samples dyed in the lab) to match the customer’s required colors.

  • Conduct color matching using spectrophotometers and other instruments to ensure precision in shades and hues.

  • Ensure that the color fastness and consistency of shades are in line with customer expectations.

  • Manage the preparation of lab dips and ensure that samples are sent to customers for approval within the required timelines.

  • Oversee communication with customers regarding lab dip approvals, ensuring timely feedback and necessary adjustments.

  • Maintain accurate records of all approved lab dips and dye recipes for future production batches.

  • Conduct testing of dyes and chemicals to ensure they meet the required standards for color fastness, pH balance, wash fastness, light fastness, and other quality parameters.

  • Perform tests on dyed samples for properties like shrinkage, staining, and color bleeding.

  • Collaborate with the quality control department to ensure that the bulk production process reflects the quality of lab-scale results.

  • Establish and maintain Standard Operating Procedures (SOPs) for laboratory processes, ensuring all technicians follow them precisely.

  • Review and update SOPs regularly to reflect new techniques, equipment, or chemicals.

  • Ensure that all lab equipment, including spectrophotometers, color matching booths, weighing scales, and dyeing machines, are regularly maintained and calibrated.

  • Monitor the lab’s tools and ensure that they are functioning accurately to produce reliable and consistent results.

  • Manage inventory and ensure proper storage of dyes, chemicals, and auxiliaries required for lab dyeing.

  • Work with suppliers to source high-quality dyes and chemicals, and ensure that all substances used are compliant with environmental and safety standards.

  • Develop and maintain precise records of dye formulas, chemical usage, and test results for future reference.

  • Research and implement new dyeing techniques, dyes, chemicals, and technologies to improve quality, efficiency, and sustainability.

  • Experiment with innovative dyeing processes, such as digital printing, eco-friendly dyes, and natural dyeing methods, to stay competitive and environmentally compliant.

  • Collaborate with production teams to develop new products and processes that can be scaled up for bulk production.

  • Work closely with the dyeing department to transition lab-scale dyeing results into bulk production.

  • Monitor and support the production team during bulk dyeing to ensure that the colors match the approved lab dip.

  • Provide solutions to address any color discrepancies or issues that arise during production.

  • Ensure that the lab’s activities comply with environmental regulations regarding the use of dyes and chemicals.

  • Manage the safe disposal of laboratory waste and chemicals according to environmental guidelines.

  • Ensure compliance with certifications like OEKO-TEX, GOTS (Global Organic Textile Standard), and ZLD (Zero Liquid Discharge) as applicable to dyeing operations.

  • Maintain regular communication with customers, buyers, or merchandisers to ensure that lab results meet their specifications.

  • Address customer queries regarding colors, dye formulas, and fabric behavior, and provide technical support for resolving issues.

  • Prepare and submit reports on lab tests, approvals, and any necessary corrections to the clients.

  • Supervise and lead the lab team, including lab technicians and colorists, ensuring that they are well-trained and capable of delivering accurate results.

  • Provide training on new dyeing techniques, testing methods, and safety practices.

  • Manage team schedules, assign responsibilities, and monitor the performance of lab staff.

  • Maintain accurate and up-to-date documentation of all lab processes, including dye recipes, lab dip approvals, test results, and customer feedback.

  • Generate reports on lab performance, including color matching success rates, dye formula accuracy, turnaround time, and cost efficiency.

  • Present data and insights to upper management to aid decision-making on bulk production and dyeing strategies.

  • Optimize the use of dyes, chemicals, and resources to minimize waste and reduce lab costs.

  • Ensure that the lab operates within budget and that expenses for lab materials are controlled.

  • Work with the purchasing department to negotiate cost-effective contracts with suppliers for dyes and chemicals.

  • Identify and resolve any issues that arise during the dyeing or color matching process.

  • Provide technical support to production teams during dyeing or finishing processes, particularly when color consistency problems occur.

  • Implement corrective actions when results do not meet expectations or when production discrepancies arise.

  • Ensure that all lab staff follow safety protocols when handling chemicals, dyes, and laboratory equipment.

  • Monitor the lab for workplace safety, including proper ventilation, chemical storage, and the use of protective gear.

  • Regularly review and update safety procedures to comply with industry standards and regulations.

    This role demands a combination of technical expertise in dyeing processes, leadership skills, and a deep understanding of color science and quality control. A Dyeing Lab Manager ensures that the transition from lab to bulk production is seamless, producing accurate colors and high-quality fabrics in line with customer expectations.

Skills & Expertise

DYEING LAB

Compensation & Other Benefits

  • Mobile bill
  • Lunch Facilities: Partially Subsidize
  • Salary Review: Yearly
  • Festival Bonus: 2

As per company policy.

Workplace

Work at office

Employment Status

Full Time

Gender

Only Male

Job Location

Narayanganj

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