Manager (operation & Maintenance) – VRM (Vertical Roller Mill)

Premier Cement Mills PLC

Premier Cement Mills PLC

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Summary

• Vacancy: —
• Age: at most 45 years
• Location: Chattogram
• Salary: Negotiable
• Experience: At least 8 years
• Published: 25 May 2025

Requirements

Education

• Bachelor in Engineering (BEngg) in Mechanical Engineering, Diploma in Engineering in Mechanical Engineering

Experience

• At least 8 years
• The applicants should have experience in the following business area(s):
  Cement Industry

Additional Requirements

• Age at most 45 years

• Experience: 8+ years in cement plant for Bsc or 15+ years for Diploma engineer.
• Preference will be given to candidates with FLSmidth VRM commissioning and operation experience.

Responsibilities & Context

Responsible for managing the complete operation and production performance of the Vertical Roller Mill section using FLSmidth VRM systems. Ensure efficient, safe, and high-quality cement production, while minimizing costs and maintaining environmental and safety standards.

• Lead and supervise daily operations of the Vertical Roller Mill (raw or cement grinding).
• Monitor and control key process parameters like feed rate, table speed, vibration, differential pressure, and power consumption.
• Optimize throughput, reduce stoppages, and stabilize plant operation with the control room and DCS systems.
• Implement and review strategies for VRM performance improvement and power efficiency.
• Work closely with process engineers to analyze production trends and implement process modifications.
• Schedule and coordinate preventive and corrective maintenance activities with mechanical and electrical teams.
• Monitor wear and tear of grinding rollers, table liners, and classifier components.
• Maintain VRM maintenance records, downtime analysis, and spare part inventory in coordination with the maintenance department.
• Collaborate with the QC department to maintain required product parameters (fineness, Blaine, residue).
• Adjust process settings based on feedback from quality labs and operational performance.
• Lead a team of shift engineers, control room operators, and technicians.
• Plan manpower deployment for continuous 24/7 operation.
• Train and mentor team members in VRM operation, troubleshooting, and safety.
• Enforce strict safety guidelines and environmental regulations.
• Prepare and submit daily production reports, KPI metrics, and downtime records.
• Document changes in process parameters, root cause analyses, and production improvements.
• Familiar with Industry 4.0 concepts, SCADA/DCS trends, and digital maintenance reporting systems
• Coordinate with procurement and warehouse departments for timely availability of critical spare parts and consumables.
• Lead troubleshooting during breakdowns and emergency scenarios to ensure minimum downtime and damage control.

Workplace

Work at office

Employment Status

Full Time

Gender

Only Male

Job Location

Chattogram

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