Kentucky Textiles Ltd.

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Summary

Vacancy: 01
Age: at least 30 years
Location: Narayanganj
Salary: Negotiable
Experience: At least 10 years
Published: 19 Oct 2024

Requirements

Education

Diploma in Textile Engineering

Experience

At least 10 years
The applicants should have experience in the following business area(s):
Garments, Textile

Additional Requirements

Age at least 30 years

Responsibilities & Context

Plan and schedule dyeing operations based on production requirements, fabric types, and delivery deadlines.
Coordinate with the production and planning departments to ensure proper scheduling of dyeing batches.
Ensure that each dyeing batch is prepared as per customer requirements, including color, shade, and finish.
Oversee the dyeing process, ensuring that procedures are followed according to the standard operating procedures (SOPs).
Monitor machine settings, dye formulations, and time/temperature controls to ensure consistency in dyeing.
Ensure proper color matching and adherence to shade standards by using laboratory tests and visual checks.
Supervise the dosing and mixing of dyes, chemicals, and auxiliaries to prevent errors.
Ensure that dyed fabrics meet the required quality standards, including shade consistency, color fastness, and finish.
Perform quality checks at various stages of the dyeing process to identify any issues early on.
Resolve issues related to dyeing defects such as streaks, uneven dyeing, color variations, or patchiness.
Work closely with the quality control team to ensure that any defects are addressed and corrective actions are implemented.
Optimize the utilization of dyeing machines, labor, dyes, and chemicals to ensure efficient use of resources.
Manage the inventory of dyes, chemicals, and auxiliaries to avoid shortages or overstocking.
Coordinate with the procurement team for timely ordering of raw materials.
Work with the dye master or color lab to determine dye recipes and formulas for each batch.
Ensure that recipes are accurately followed and documented for consistent color reproduction.
Manage the storage of dye recipes and records for future reference.
Identify and troubleshoot issues that arise during the dyeing process, such as uneven dyeing, poor fastness, or equipment malfunctions.
Ensure quick resolution of any production delays or problems that may affect quality or delivery timelines.
Coordinate with the maintenance team for timely repairs and maintenance of dyeing machines.
Monitor and control the costs associated with dyeing batches, including the use of dyes, chemicals, water, and energy.
Optimize processes to reduce wastage and ensure cost-efficient dyeing operations.
Analyze dyeing costs per batch and implement strategies to minimize production costs without compromising quality.
Implement process improvements to enhance the efficiency of the dyeing process and reduce downtime.
Utilize lean manufacturing principles and other process optimization techniques to minimize waste and improve throughput.
Stay updated on new dyeing technologies, chemicals, and methods that can improve productivity and quality.
Ensure adherence to safety protocols during the dyeing process, including the proper handling of chemicals and use of protective gear.
Monitor environmental standards related to water usage, effluent treatment, and chemical waste disposal.
Ensure compliance with environmental regulations and certifications such as ZLD (Zero Liquid Discharge), OEKO-TEX, or ISO 14001.
Supervise and manage dyeing operators, technicians, and support staff.
Assign tasks and responsibilities to team members based on their skills and workload.
Provide training to the team on the latest dyeing techniques, machinery, and safety protocols.
Conduct performance evaluations and manage team development programs.
Coordinate with the lab for color matching and approval before starting production.
Ensure proper lab dip preparation and customer approval.
Oversee physical and chemical testing of dyed fabric for properties like colorfastness, shrinkage, and pH levels.
Collaborate with the merchandising, planning, production, and quality control teams to ensure seamless communication regarding batch schedules and specifications.
Keep the production team informed about any delays, issues, or changes in the dyeing schedule.
Maintain accurate records of dyeing batches, including batch numbers, dye recipes, processing times, and test results.
Prepare reports on dyeing performance, machine utilization, rework rates, and quality outcomes.
Keep logs of all quality-related issues and corrective measures taken.
Ensure that dyeing production meets daily and weekly targets in terms of volume and quality.
Monitor key performance indicators (KPIs) such as batch output, defect rates, and on-time delivery.
Take proactive measures to address any bottlenecks in the dyeing process to avoid delays.
In cases of custom dyeing, communicate with customers to clarify requirements and resolve any concerns about colors, fabrics, or delivery schedules.
Provide color samples or lab dips for approval and maintain open communication about any potential changes in production timelines.
Identify potential risks in the dyeing process, such as machine breakdowns, chemical shortages, or unexpected quality issues.
Implement contingency plans to address these risks and ensure continuous production.
This role demands technical expertise in dyeing processes, leadership skills, and an ability to work under pressure to meet production and quality goals. The Dyeing Batch Manager/In-Charge plays a key role in maintaining the quality and efficiency of dyeing operations within the textile industry.

Skills & Expertise

Dyeing batch

Compensation & Other Benefits

Mobile bill
Lunch Facilities: Partially Subsidize
Salary Review: Yearly
Festival Bonus: 2

As per factory policy.

Workplace

Work at office

Employment Status

Full Time

Gender

Only Male

Job Location

Narayanganj

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