Kentucky Textiles Ltd.
Kentucky Textiles Ltd.
Kentucky Textiles Ltd.
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Summary
- Vacancy: 01
- Age: at least 30 years
- Location: Narayanganj
- Salary: Negotiable
- Experience: At least 10 years
- Published: 19 Oct 2024
Requirements
Education
- Diploma in Textile Engineering
Experience
- At least 10 years
- The applicants should have experience in the following business area(s):
Garments, Textile
Additional Requirements
- Age at least 30 years
Responsibilities & Context
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Develop and approve dye recipes and formulations based on customer specifications and fabric types.
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Oversee the creation of lab dips (small fabric samples dyed in the lab) to match the customer’s required colors.
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Conduct color matching using spectrophotometers and other instruments to ensure precision in shades and hues.
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Ensure that the color fastness and consistency of shades are in line with customer expectations.
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Manage the preparation of lab dips and ensure that samples are sent to customers for approval within the required timelines.
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Oversee communication with customers regarding lab dip approvals, ensuring timely feedback and necessary adjustments.
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Maintain accurate records of all approved lab dips and dye recipes for future production batches.
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Conduct testing of dyes and chemicals to ensure they meet the required standards for color fastness, pH balance, wash fastness, light fastness, and other quality parameters.
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Perform tests on dyed samples for properties like shrinkage, staining, and color bleeding.
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Collaborate with the quality control department to ensure that the bulk production process reflects the quality of lab-scale results.
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Establish and maintain Standard Operating Procedures (SOPs) for laboratory processes, ensuring all technicians follow them precisely.
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Review and update SOPs regularly to reflect new techniques, equipment, or chemicals.
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Ensure that all lab equipment, including spectrophotometers, color matching booths, weighing scales, and dyeing machines, are regularly maintained and calibrated.
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Monitor the lab’s tools and ensure that they are functioning accurately to produce reliable and consistent results.
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Manage inventory and ensure proper storage of dyes, chemicals, and auxiliaries required for lab dyeing.
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Work with suppliers to source high-quality dyes and chemicals, and ensure that all substances used are compliant with environmental and safety standards.
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Develop and maintain precise records of dye formulas, chemical usage, and test results for future reference.
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Research and implement new dyeing techniques, dyes, chemicals, and technologies to improve quality, efficiency, and sustainability.
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Experiment with innovative dyeing processes, such as digital printing, eco-friendly dyes, and natural dyeing methods, to stay competitive and environmentally compliant.
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Collaborate with production teams to develop new products and processes that can be scaled up for bulk production.
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Work closely with the dyeing department to transition lab-scale dyeing results into bulk production.
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Monitor and support the production team during bulk dyeing to ensure that the colors match the approved lab dip.
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Provide solutions to address any color discrepancies or issues that arise during production.
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Ensure that the lab’s activities comply with environmental regulations regarding the use of dyes and chemicals.
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Manage the safe disposal of laboratory waste and chemicals according to environmental guidelines.
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Ensure compliance with certifications like OEKO-TEX, GOTS (Global Organic Textile Standard), and ZLD (Zero Liquid Discharge) as applicable to dyeing operations.
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Maintain regular communication with customers, buyers, or merchandisers to ensure that lab results meet their specifications.
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Address customer queries regarding colors, dye formulas, and fabric behavior, and provide technical support for resolving issues.
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Prepare and submit reports on lab tests, approvals, and any necessary corrections to the clients.
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Supervise and lead the lab team, including lab technicians and colorists, ensuring that they are well-trained and capable of delivering accurate results.
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Provide training on new dyeing techniques, testing methods, and safety practices.
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Manage team schedules, assign responsibilities, and monitor the performance of lab staff.
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Maintain accurate and up-to-date documentation of all lab processes, including dye recipes, lab dip approvals, test results, and customer feedback.
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Generate reports on lab performance, including color matching success rates, dye formula accuracy, turnaround time, and cost efficiency.
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Present data and insights to upper management to aid decision-making on bulk production and dyeing strategies.
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Optimize the use of dyes, chemicals, and resources to minimize waste and reduce lab costs.
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Ensure that the lab operates within budget and that expenses for lab materials are controlled.
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Work with the purchasing department to negotiate cost-effective contracts with suppliers for dyes and chemicals.
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Identify and resolve any issues that arise during the dyeing or color matching process.
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Provide technical support to production teams during dyeing or finishing processes, particularly when color consistency problems occur.
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Implement corrective actions when results do not meet expectations or when production discrepancies arise.
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Ensure that all lab staff follow safety protocols when handling chemicals, dyes, and laboratory equipment.
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Monitor the lab for workplace safety, including proper ventilation, chemical storage, and the use of protective gear.
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Regularly review and update safety procedures to comply with industry standards and regulations.
This role demands a combination of technical expertise in dyeing processes, leadership skills, and a deep understanding of color science and quality control. A Dyeing Lab Manager ensures that the transition from lab to bulk production is seamless, producing accurate colors and high-quality fabrics in line with customer expectations.
Skills & Expertise
DYEING LAB
Compensation & Other Benefits
- Mobile bill
- Lunch Facilities: Partially Subsidize
- Salary Review: Yearly
- Festival Bonus: 2
As per company policy.
Workplace
Work at office
Employment Status
Full Time
Gender
Only Male
Job Location
Narayanganj